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Carport
Cover-up
A
simple but effective design for a carport offers shade for motor
vehicles and protection from the sun for those entering the house.
Even though it is attached to the garage on one side, the carport
could be constructed as a freestanding unit, with four upright
posts instead of only two. An attractive feature of this structure
is its splayed end, even though this does result in a little wastage
of material. Although PAR timber is used for construction, rough
timber sizes are given (ex). In spite of its simplicity, plans
may be required by your local authority.
Check
before building commences.
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Foundations:
cement: 143 pounds (65kg)
sand: 572 pounds (260kg)
stone: 572 pounds (260kg)
anchor plates x 2 (any design), with bolts

Timber
(SA Pine):
Uprights: 4 x 8 ft (2,4m) ex 4"56
inch (114mm) x 1"52 inch (38mm)
Spacers: 4 x 10 inches (250mm) ex 4"56
inch (114mm) x 1"52 inch
(38mm)
Bracing corners:
2 x 29"2 inch (730mm) ex 6"08
inch (152mm) x 1"52 inch (38mm)
Roof framework/beams:
1 x 17 ft (5,1m) ex 4"56 inch
(114mm) x 1"52 inch (38mm)
2 x 10 ft (3,2m) ex 4"56 inch
(114mm) x 1"52 inch
(38mm)
2 x 8 ft (2,4m) ex 4"56 inch
(114mm) x 1"52 inch
(38mm)
4 x 5 ft (1,5m) ex 4"56 inch
(114mm) x 1"52 inch
(38mm)
1 x 10 ft (3m) ex 4"56 inch
(114mm) x 1"52 inch
(38mm)
6 x 15 ft (4,5m) ex 4"56 inch
(114mm) x 1"52 inch
(38mm)
Fascia: 1 x 13 ft (4m) ex 6"08
inch (152mm)
x 1"56 inch
(38mm)
Cover strip:
1 x 29 ft (8,8m) x 1"76 inch
(44mm),"-36 inch
(9mm) (or several smaller lengths to
fit)
1 x 4 ft (1,5m) x1"76 inch
(44mm) x "-36 inch
(9mm)
1 x 13 ft (4m) x 1"76 inch
(44mm) x "-36 inch
(9mm)
Halfrounds:
3 x 4 ft (1,5m) x "-76 inch
(19mm)
1 x 10 ft (3m) x "-76 inch
(19mm)
6 x 15 ft (4,5m) x "-76 inch
(19mm)
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Shade
cloth:
45 ft (13,5m) cut to fit between
beams: 6"8 (2m) x 15 ft (4,7m),
cut to 8 ft (2,4m) width (1 with splayed
corner)
3"4 (1m) x 10 ft (3,2m),
cut to 5 ft (1,6m) with (cut diagonally
to form a triangle)
3"4 (1m) x 5 ft (1,7m),
cut to 8 ft (2,4m) (for entrance)
NOTE: The shade cloth is cut slightly longer than the beams so there
is enough to fold over the cover strip.

Connectors
and fasteners:
10
x 4 inch (100mm) x "-2 inch
(5mm) cuphead bolts with washers
7 x 4 inch (100mm) x "-32 inch
(8mm) Rawlbolts
24 x 3 inch (75mm) x No 10 ("-196
inch
(4,9mm)) countersunk screws
3 inch (75mm) wire nails
1"6 inch
(40mm) wire nails or staples
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1.
Measure
and mark the position of the two upright posts, 13 ft (4m)
from edge to edge. These are anchored just above ground level on metal
base plates. Various anchor plates are available, all of which are sit
in concrete footings.
2. Dig
trenches for the two footings, at least 20 inches (500mm)
x 20 inches (500mm) x 20 inches (500mm)
and fill with concrete. Set the post anchor bases in the concrete and
allow to set thoroughly.
3. First
step is to bolt upright posts together to form two pairs. Insert spacer
blocks leaving a gap of 37"6 inch
(940mm) between each
block. Brace with scrap timber an then use cuphead bolts with scrap timber
and then use cuphead bolts with washers to secure the spacers to the uprights.
4.
Cut
the corner bracing pieces as illustrated and slot into place 7"6
inch
(190mm) above the second
spacer. Position the fascia between each pair of upright timbers, so that
it is flush with the upper surface.
5.
Now
assemble the framework of the roof structure. You will need to cut notches
to accommodate the roof beams. These should be about 1"4 inch
(35mm) x 2 inch (50mm)
deep (depending on the finished size of you planed timber) and
set at 32 inches (800mm) center. Lay three
lengths of timber, end-to-end on the ground as they will be affixed to
the wall: 8 ft (2,4m) + 10"6 inch
(3,2m) + 10"6 inch
(3,2m), mark the centers and cut notches.
First bolt the 4 ft (1,5m) length above the
doorway so that it is level with the fascia attached to the uprights.
Bolt the remaining three lengths to the garage wall in this same configuration
as they were laid on the ground (with the first 8 ft (2,4m)
length abutting a 10"6 inch
(3,2m) length. The second 10"6 inch
(3,2m) lengths spans
the gap between carport and front door and is screwed onto the 4 ft (1,5m)
length of timber affixed to the wall above the doorway). Screw the 10
ft (3m) length diagonally across the end
as illustrated.
6.
Now
affix the beams starting at the diagonal end. Slot one end of the timber
into the notch against the wall and skew nail to secure. Screw to the
diagonal timber through the front of the structure using the countersunk
screws. Repeat with remaining beams, screwing into the fascia in the same
way. You will not be able to affix the two remaining 4 ft (1,5m)
long beams until the 8 ft (2,4m) length of
timber is affixed between the last 15 ft (4,5m)
beam and the short length above the doorway.
7.
If
you are painting the carport, do so before affixing the shade cloth. Then
starting at the doorway, pull the 5"6 ft (1,7m)
length of shade cloth over the beams, so that there is excess cloth on
both sides. Staple or secure with 1"6 inch
(40mm) nails. Continue systematically along
the structure, ensuring each length is well secured and taut.
8.
Roll the loose ends of cloth over the cover strips and nail in place along
the garage wall, the wall at the entrance and the fascia. Finally, nail
half rounds along all beams and along the diagonal beam.

GENERAL
D.I.Y. TIP
Tension
large pieces of shade cloth. A tip is to tack one end evenly onto
a length of cover
strip and roll. Firmly affix the other end to your structure and
tension by unrolling evenly.
More
Alnet Hints and Tips
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